Z31 Vacuum Lines
Diagrams & Replacement
This page includes lists and
diagrams of vacuum lines for 86' Turbo (MT). Any differences
between models should be minimal, though they will exist
(especially as additional control items were added as the years
went on). The diagrams should help greatly with vacuum
diagnostics. I strongly suggest becoming familiar with this
webpage on VACUUM DIAGNOSTICS if you have
any problems.
Lengths are approximations (all
rounded up to nearest inch) based on the hoses routed in my car
at the time of measurement. Except for the vacuum pump lines, all
the lines that were run in my Z were stock. Upon replacement, I
WILL HAVE MODIFIED the length on front gallery lines and A/C
lines to minimize length/cost. If you find stock lengths or your
modified route lenghts to be different that I have listed, please
drop me a note for comparison.
Get rid of this crap, and get
this crap instead:
Pictures of silicone vacuum line
will replace these pictures once done, and the exact length of
those hoses will be shown.
'86 Turbo
Engine Vacuum Lines (w/o A/C or Cruise shown)
note: 9/86 Turbo
cars also have SURGE TANK system and vacuum lines
(if you want to buy any OEM replacement
parts seen in this diagram, see FICHE DIAGRAM HERE)
To replace all the applicable
engine lines below (INCLUDING all vacuum and coolant lines), you
will want to order the following. Just subtract any of the noted
lengths/diameters shown below from the total in the
"kit" if you are not going to do that part. ALSO NOTE
that these lengths are for the REROUTING that I have done on my
car. For each length provided below, the hose length is slightly
OVERESTIMATED, and then the total is rounded up to the nearest
foot. There will be a little left over of each length. Below are
the exact lengths measured out for my installation. Since you
have to buy by the foot, you should end up with a few extra
inches, just in case. If you want to replace the vacuum tank
through firewall hose, you will need to add about 6'.
Z31 Silicone
Vacuum Hose Replacement Kit FOR 86 Turbo Manual, CA
including vacuum controlled emissions devices
YOUR APPLICATION MAY VARY
9/86 Turbo and Newer will have SURGE PUMP vacuum LINES.
|
ORDER NEEDED (for
modifed lengths shown below)
116" (order 10
feet) of 3mm
165.5" (order 14 feet) of 4mm
103.5" (9 feet) of 6mm
56" (5 feet) of 10 mm
14" (2 feet) of
3/16" Clear Vinyl (HOME DEPOT)
does
not include Vac Tank through Firewall hose or vacuum
hoses inside car (A/C Controls)
Vac Tank about 6' from what I've read
7"
of the 10mm replaces formed brake booster vacuum hose,
which you may not want to do. The actual length needed to
replace is more likely around 8"
Since most stores
require a mininum order per hose of 10 ft you will likely
have to order 10 ft of 6mm and 10 mm. I would suggest
ordering 1 extra foot of each hose just in case:
EXTRA FOOT ORDER (gives
you at least 1 extra foot of each hose)
11 feet of 3mm
15 feet of 4mm
10 feet of 6mm
6 feet of 10mm (may have to order 10 ft)
THE LENGTHS and
DESCRIPTION of each hose is shown below CLICK HERE FOR
MEASUREMENTS ONLY (for PRINTING)
INSTALLATION NOTES
Installation is
straight forward. Do one line at a time.
The stock hose
clamps on the 6mm lines will not be tight on the
new 6mm lines. You can either modify or replace
the clamps. You might be able to get away without
clamps, but I'd use them on the coolant lines.
On the vacuum
tank, there are a couple connectors that have
"guards" around the nipple. The new 3mm
silicone line will not connect because the walls
are too thick. You'll need to either modify the
width of the hose with an exacto knife or use a
small section of old hose with a barrel connector
to connect the new line to the system (pictured
below)
Be aware that
silicone hose can stretch and therefore BALLOON -
you may experience boost leaks if the hoses are
not well secured.
You should not use SILICONE hose in high heat, fuel or oil
transport, or off oily emissions areas like PCVs
and other hoses coming off valve covers.
|
At Boost Controller.com (black, red, or blue only) you can get the
silicone hose kit listed for $59.46 shipped, $46.01 without 10mm
items. I ordered mine in the afternoon, got a ship notification
the same day, and received it two days later!
If you get the $58 Hose Techniques
STARTER KIT ($58 + shipping) you will end up with 8mm hose that
you won't use, no 10mm hose, 3.5mm (which I have found a bit
loose), and not enough of anything to get the whole job done. If
you do decide to buy from Hose Techniques, it's cheaper to buy it
by the foot. Since the kit lists over 10 feet per item (except
10mm) you will make out well --- just won't get the extra in the
starter kit (cutters and ties). Or if you trust stuff you haven't
seen, go to eBAY and get a kit that
will cover you 4mm and 6mm for about $25. BE WEARY of eBAY KITS,
however -- I purchased one once and instead of being silicone
hose, it was VINYL. Completely falsely advertised. Make sure the
packaging says SILICONE on it.
I
measured the A/C control line ID @ 3mm. I bought the HT kit once
many years ago and the 3.5 was a bit loose where I used it. If
you do your A/C control lines and cruise line, you may want to
save yourself some heartache and reroute them. Instead of running
them below the vacuum canister, along the framerail, and back to
the firewall, consider running them right along the top. You can
use a wire loom to make it look decent. You will then have easy
access to them in the future. The kit listed above uses the
rerouted lengths.
There
is some great information (along with detailed pictures) on
vacuum lines and A/C Control Fixes:
http://users2.ev1.net/%7Ejboykin/vaclines.htm (Vacuum Lines)
http://z31.com/oboard/archives/view.pl?157 (A/C Blows Hot)
DRIVER'S SIDE FRONT AIR GALLERY (from
front to back) |
Inner Diameter
(I.D. mm) |
Stock
Length
(inches) |
Modified
Length |
(1) to FPR Control Valve (bottom) |
4 mm |
21" |
15" |
(2) to FPR Control Valve (top) |
4 mm |
23" |
15" |
(3) to Manifold |
6 mm |
20" |
19" |
(4) to Throttle (right port) |
4mm |
13.5" |
12" |
(OLD
LEFT || NEW RIGHT)
NEW VACUUM LINES: RED = 3mm || BLUE = 6mm ||
BLACK = 3mm (AIV 4mm
Lines and EGR ALSO BLACK)
(OLD ABOVE || NEW BELOW)
(OLD ABOVE || NEW BELOW)
LEFT SIDE of FRONT AIR GALLERY |
Inner Diameter
(I.D. mm) |
Stock
Length
(inches) |
(5) to Manifold Front |
4 mm |
3" |
(6) to FPR |
4 mm |
3" |
(7) to Carbon Canister (bottom, left
port) |
6 mm |
14.5" |
(8) to Carbon Cansiter (top, left
port) |
4 mm |
16.5" |
NO CHANGE on FPR || Carbon
Canister (OLD ABOVE || NEW BELOW)
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(OLD LEFT || NEW RIGHT)
(OLD LEFT || NEW RIGHT)
VACUUM TANK HOSE REROUTE in GREY
wire loom (original lines go down, across bottom frame rail, then
back up)